Black Round/Rectangular Encapsulated Control Line for Hydraulic Control and Chemical Injection

Product Description:

The encapsulation of downhole components such as Hydraulic Control Lines, Single Line Encapsulation, Dual-Line Encapsulation (FLATPACK), Triple-Line Encapsulation (FLATPACK) has become prevalent in downhole applications. The overlaying of plastic provides several benefits that help to ensure a successful completion.

Encapsulation provides a protective layer to keep the lines from being scratched, dented, and possibly crushed while running in hole. Encapsulation of several components (Flat Pack) provides a consolidation that will help reduce equipment and personnel that is needed to deploy multiple single components. In many cases, a flat pack is mandatory as rig space can be limited.

Encapsulation can keep metal from coming into contact with metal, thus keeping protective properties intact for the component. Additionally, encapsulation can also provide protection to underlying components while in hole such as a lines that can be across a sand face or possibly in contact with a high rate of gas.

Furthermore, with the advancements in welding technology, hydraulic control lines no longer need to be welded with the orbital method. Tungsten Inert Gas (TIG) welding machines and laser beam welding machines, in conjunction with cold-drawing machines, are used to produce lines with OD sizes of 1/8” – 1” and Wall Thicknesses of 0.028” -0.095” with common alloys formed of 316L, Duplex 2205, Super Duplex 2507, Incoloy 825, and Inconel 625.

Features:

To optimize the protection of downhole line, crush resistance needs to be strengthened during installation. Moreover, it's a must to protect control line against abrasion and pinching. And, it's also essential to eliminate the long term stress corrosion failure of control line. What's more, we should better the clamping profile. Moreover, single or multiple encapsulation can be adopted for ease of running and added protection.

Technical Parameters:

Applications:

Down hole tubes are cylindrical piping used for transporting materials like oil, gas and water. It can be made from stainless steel, titanium, or alloy steel depending on the characteristics of the material that is being transported.

Subsea umbilical’s are specialized cables that are used in subsea operations to transmit power, communication and digital signals from the surface to the subsea. They are usually constructed out of steel or titanium and are resistant to extreme pressure and temperature.

Process constructions are structures that are designed and constructed to process chemicals and materials like oil and gas. These processes require specialized equipment and valves, for which there are appropriate standard process constructions.

General control systems are automated electrical systems that include sensors, actuators, and controllers. They are used to control machines and processes, such as oil and gas, or to monitor the environment. The systems are programmed to respond to certain inputs so that the desired output is achieved.

Steam supply lines are pipes for conveying hot water and steam. They are usually made of stainless steel due to its high strength and heat-resistant properties. They are used in industries such as food processing, chemical plants, and power plants.

Gas transport lines are pipes for conveying compressed gases. They are made of metal or plastic depending on the characteristics of the gas being transported, as well as the pressure and temperature requirements. These pipes are commonly used in industrial settings.

Instrumentation refers to the technical processes used in measuring, monitoring, and controlling different characteristics in industrial systems. It involves devices such as sensors, controllers, and actuators, and is used in a wide range of applications.

Customization:

Support and Services:

At Encapsulated Control Line, we pride ourselves on providing the best possible technical support and service for our products. Our knowledgeable team of technicians is available to answer any questions you may have and provide assistance with installation, maintenance, and repair.

We offer a range of on-site and remote technical support services, including troubleshooting, diagnostics, and parts replacement. Our team is also available to provide training and advice on the best ways to maintain and extend the life of your Encapsulated Control Line product.

For more information about our technical support and service offerings, please contact us at info@encapsulatedcontrolline.com.